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Process Optimization via Scientific MoldingScientific Injection Molding
At-the-Press Training & The Universal Setup Sheet
Instructor John Bozzelli
January 19 - 21, 2010 Detroit, MI
This Beall designed part has over 30 different processing, design and resin issues. We will develop an optimized process in a scientific step-wise procedure that will result in a stable production process capable of being transferred to any appropriate press.
Abstract: We have been molding for decades, however we have yet to develop a scientific method of developing an optimized process. Often the process is inaccurately documented which results in processors "tweaking". This seminar concentrates on a scientific process optimization with at-the-press instruction. Hydraulic and cavity pressures will be monitored. Plastic variables are defined to establish a "Universal Setup Sheet". This setup sheet will work for a given mold on any appropriate press. Different barrel sizes, electric or hydraulic press; the setup sheet will work on all. One setup sheet per mold saves time and assures consistency by keeping the plastic variables constant, NOT machine conditions. Take this concept back to your shop to control your processing and drive down your costs. Benefits for you and your shop: Separate confusing “Machine Variables” vs. “Plastic” variables that work! Optimize any process via a standard procedure based on data! Make your process accommodate most viscosity changes, i.e. lot changes, colors, temperature etc. And have the machine tell you. Sense process changes as they occur, not after hours of wasted production! Document the process so that it can be repeated on other machines! Glass mold videos of plastic filling various cavities: drag flow, in-mold decorating, splay, sinks etc. Get all processors to agree on processing strategies, minimize/eliminate tweaking and shift variations.
Where: INCOE Hot Who should attend: Anyone interested in learning injection molding or obtaining an optimized process that can be validated to FDA standards and not tied to a single press/plant. Design, Process, Project Engineers, Processors, Quality Control, Process Technicians, Machine Suppliers, Plant Owners and Production Management will learn what is needed for getting the job done right, consistently in the least amount of time and frustration. Enrollment is limited. “A company survival course." BJ "The entire plastics industry needs to hear this course" BP "....do not leave the room you can not miss any of this" SR Fees must be prepaid: $1,375 Send PO, made out to Injection Molding Solutions, or Credit Card information to: john@scientificmolding.com. Website: www.scientificmolding.com or call 989-832-2424. Fax: 989-832-8743. | |
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